Taw qhia
Lub M-hom Compressed Natural Gas (CNG) compressor yog ib qho loj -scale reciprocating industrial tshuab configured nrog ib tug sib npaug M- zoo li tus crankcase tsim los tswj cov roj ntim loj.
Technical Specifications
|
Qeb |
Ntsiab Specification |
|
Inlet Pressure Range |
3 - 35 bar (43.5 - 507.5 psi) |
|
Tshem Tawm Siab |
250 bar (3,625 psi) |
|
Flow Capacity |
1,200 - 4,500 Nm³ / h (700 - 2,650 SCFM) |
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Zog Efficiency |
< 0.12 kW/(Nm³/min) @ 15 bar suction |
|
Compression theem |
3-stage / 4-theem balanced-opposed |
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Inter-theem kub |
< 135°C (275°F) |
|
Ncej Hwj chim Range |
250 - 1,600 kW (335 - 2,145 hp) Lub cev muaj zog |
Khoom Specifications
|
Cheebtsam |
Khoom siv / Hom |
Engineering Detail |
|
Crankcase Castings |
Nodular cam khwb cia hlau QT500-7 / ASTM 65-45-12 |
Ultrasonic tshuaj xyuas rau sab hauv voids thiab porosity tswj |
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Forged Crankshafts |
42CrMo4 / AISI 4140 forged hlau |
CNC machined, gas nitrided surface hardness >50 HRC |
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Gas Valve Assemblies |
Hoerbiger concentric nplhaib / phaj li qub |
Designed to minimize pressure drop, rated >12,000 teev ua haujlwm |
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Piston Ring System |
Carbon-filled / PEEK- hloov PTFE |
Txhawb roj-dawb lossis qis- lubrication ua haujlwm |
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Anti-Kev Sib Nqus Bearings |
SKF / Timken cylindrical cov menyuam bearings |
L10 life rating >100,000 teev nyob rau hauv tas li load |
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Crossheads & Guides |
Grey hlau crossheads + aluminium alloy khau |
Precision-qhov chaw sib cuag hauv av, tiv thaiv-scuff tsim |
Daim ntawv thov & kev koom ua ke
Tswj & Saib Xyuas:Nruab nrog Allen-Bradley ControlLogix lossis Siemens S7-1500 PLC systems ua ke nrog 12-inch sab nraum zoov-rated HMI. Lub kaw lus sib koom ua ke Rosemount siab transmitters thiab roj ntes los tswj cov txheej txheem ntawm lub sijhawm.
Kev xa mus saib xyuas:Kev koom ua ke nrog Endress + Hauser huab cua ntws ntsuas kom ua raws li cov qauv ntsuas kev cai lij choj rau kev hloov pauv nyiaj txiag.
CNG Niam Chaw Nres Nkoj Daim Ntawv Thov:Cov txheej txheem siab - ntim cov raj xa hluav taws xob rau hauv cov khoom siv hluav taws xob xa hluav taws xob xa khoom thauj, xa cov peev txheej ntawm 15,000 Nm³ / h rau ib lub bay los sau tus qauv 30,000 Nm³ trailer hauv 2 teev.
Industrial Grid Supercharge:Muab ib qho txuas ntxiv 40-bar pub siab xav tau los ntawm cov chaw tsim hluav taws xob roj hluav taws xob, cov tshuab steel, thiab cov chaw tsim khoom iav kom ruaj khov rau cov khoom siv roj thaum lub sijhawm xav tau siab tshaj.
OEM / ODM Engineering Muaj peev xwm
Engineering xa tuaj
Primary General Arrangement (GA) drawings, P&ID schematics, thiab hluav taws xob logic diagrams raug muab tso rau hauv 14 hnub ua hauj lwm tom qab tau txais kev them nyiaj ua ntej thiab qhov khov ntawm kev cog lus.
Gas Composition Adaptation
M- hom compressor thav duab tuaj yeem hloov kho rau cov roj sib xyaw tshwj xeeb, suav nrog cov roj hydrocarbon hnyav rov qab, cov av hauv av biogas, lossis H2-CNG sib xyaw nrog txog 20% hydrogen cov ntsiab lus.
Drive Configuration
Mos-pib lossis VFD-tsav hluav taws xob motors yog tsim los kom phim cov kab sib chaws hauv zos, qhov chaw qhov hluav taws xob, thiab cov kev txwv tsis sib haum xeeb.
Kev tiv thaiv huab cua
Hnyav-cov ntaub thaiv npog yog tsim los nrog cov khoom siv hluav taws xob qhov chaw sov thiab cov rwb thaiv tsev arctic rau -40℃huab cua, los yog teeb tsa nrog cov cua txias cua txias rau +55℃thaj chaw suab puam.
FAT & Kev Tswj Xyuas Zoo
Tag nrho -Load Testing:Factory xeem yog ua nyob rau hauv ib tug 2.5 MW multi-voltage test bay, executing kaw- voj mechanical khiav ntawm siab tshaj plaws rated tawm siab.
Kev txheeb xyuas qhov dej xau:Kev sib sau ua ke tag nrho dhau los ntawm 4-teev static pneumatic siab tuav ntsuas siv lub helium / nitrogen sib tov, tshuaj xyuas los ntawm huab hwm coj spectrometer leak detection.
Kev Ntsuas Siab:Kev ntsuam xyuas hydrostatic yog ua tiav ntawm txhua lub tog raj kheej thiab lub taub hau siab ntawm 1.5 npaug ntawm Kev Ua Haujlwm Siab Tshaj Plaws (MAWP) rau qhov tsawg kawg nkaus ntawm 30 feeb.
FAT Tej thaj chaw deb tim khawv:Crankshaft torsional kev ntxhov siab profiles thiab cov ntaub ntawv tseem ceeb ntawm kev ua haujlwm tau nkag mus tsis tu ncua thaum lub sijhawm 4- teev lub Hoobkas khiav. Cov ntaub ntawv teev cov ntaub ntawv tuaj yeem txheeb xyuas tau los ntawm lub sij hawm-stamped digital cov ntaub ntawv thiab ruaj ntseg nyob video pub rau cov neeg tim khawv nyob deb.
Thib peb-Kev soj ntsuam tog:Hauv - qhov chaw nkag mus rau qhov chaw yog muab rau kev sim ua pov thawj ywj pheej thiab kos npe zaum kawg - tawm los ntawm cov neeg soj ntsuam los ntawm Bureau Veritas, SGS, lossis TÜV SÜD.
Cov ntsiab lus lag luam
Yam tsawg kawg nkaus Order Quantity
1 tag nrho kev koom ua ke, skid-mounted compressor pob (nrog rau tag nrho cov cua txias, tswj, thiab valving subsystems).
Standard Lead Time
120 hnub los ntawm kev lees paub them nqi rau FOB chaw nres nkoj rau tus qauv 2,000 Nm³ / h teeb tsa thav duab.
Cheebtsam Traceability
Lub siab tseem ceeb- khaws cov khoom (crankcase castings thiab forging billets) yog los ntawm cov chaw tshawb nrhiav thiab muab nrog EN 10204 3.1 cov ntaub ntawv pov thawj traceability.
Export Logistics
Cov cuab yeej muaj kev tiv thaiv nrog ntau- txheej VCI cua sov- kaw lub thawv ntim rau ntawm cov ntoo hnyav cov qauv xa tawm skids, tswj los ntawm lub chaw nres nkoj thoob ntiaj teb nyob 45 mais ntawm cov chaw tsim khoom.
Kev them nyiaj yug Aftersales
Core tsheb ciav hlau kev ntseeg siab:Cov ntaub ntawv teb sau npe Lub Sijhawm Nruab Nrab Nruab Nrab Tsis Ua Haujlwm (MTBF) tshaj 18,000 lub sijhawm ua haujlwm txuas ntxiv rau cov tub ntxhais tsheb ciav hlau.
Wear Component Lifespan:Siab - lub nplhaib piston, lub nplhaib tsav tsheb, thiab cov ntsaws ruaj ruaj ruaj ruaj lub neej ua haujlwm tsawg kawg yog 8,000 teev ua ntej lub sijhawm hloov.
Kev them nyiaj yug Commissioning:Txhua pob compressor suav nrog 10 tus txiv neej-hnub ntawm chaw ua haujlwm hauv chaw ua haujlwm suav nrog kev txheeb xyuas kev teeb tsa, kev sib dhos txias, thiab kev ua haujlwm kub.
Muaj Spares:Qib 1 txog qib 3 hnav- cov khoom siv kho dua tshiab tau khaws cia hauv ntiaj teb hub warehouses rau huab cua tam sim -freight xa.
FAQ
Q: Cov qauv thoob ntiaj teb twg M-hom CNG compressor ua raws li?
A: Lub tshuab compressor tau tsim kho kom haum raws li API 618 reciprocating compressor cov lus qhia rau hnyav -cov ntawv thov roj. Cov tshuab hluav taws xob thiab kev nyab xeeb kuj tuaj yeem teeb tsa kom tau raws li ISO 13631 thiab CE conformity, nyob ntawm seb qhov project cheeb tsam. Rau qhov chaw muaj kev phom sij, ATEX Zone 1/2 kev ua raws cai tuaj yeem muab tau raws li pob ntawv pov thawj xaiv tau.
Q: Puas yog qhov compressor no tau siv hauv kev ua haujlwm ntawm CNG niam chaw nres tsheb?
A: Yog lawm, M- hom thav duab tau muab tso rau hauv siab - lub peev xwm niam chaw nres tsheb cov haujlwm ua haujlwm nyob rau hauv 20–35 bar raj xa dej. Hauv kev teeb tsa ib txwm, kev ua haujlwm tas mus li ntau dua 7,000-8,500 teev hauv ib xyoos nrog kev teem sijhawm txij nkawm. Cov ntaub ntawv teb feem ntau yog kaw los ntawm SCADA systems thiab tuaj yeem muab tau raws li NDA.
Q: Tus nqi hluav taws xob xav tau li cas rau 1,000 Nm³ ntawm cov roj compression?
A: Raws li tus qauv 15 bar suction tej yam kev mob, lub zog noj feem ntau txhais mus rau ntau yam ntawm 90-130 kWh ib 1,000 Nm³ nyob ntawm qhov tso tawm siab.
Q: Kev ua haujlwm hloov pauv li cas hauv kev ua haujlwm ib nrab?
A: Ntawm 60-70% kev thauj khoom, kev ua haujlwm feem ntau poob qis dua 6-9% vim yog qhov sib npaug - tawm tsam crank mechanism. Lub kaw lus tuav ruaj khov tso siab txawm tias thaum lub sij hawm xav tau hloov pauv.
Q: Dab tsi yog lub sijhawm txij nkawm tiag tiag hauv kev lag luam?
A: Raws li kev ua haujlwm tas mus li, kev tshuaj xyuas lub valve feem ntau yuav tsum tau ua txhua txhua 6,000-8,000 teev ua haujlwm. Tag nrho cov voj voog hloov kho rau lub piston thiab cov tshuab kaw lus feem ntau yog teem sijhawm ntawm 16,000-20,000 teev nyob ntawm seb cov roj huv huv.
Q: Rau qhov siab - ntws niam chaw nres tsheb saum 3,000 Nm³ / h, M- hom ncej piv rau W- hom lossis D- hom kev xaiv li cas?
A: Tshaj li 3,000 Nm³ / h ntawm inlet pressures qis dua 10 bar, M-hom sib npaug- tawm tsam crankcase xa qis qis kev sib kis thiab cov thawj quab yuam zoo dua li W- hom thav duab, txo cov nqi hauv zej zog los ntawm kwv yees li 15-20%.
Q: Lub compressor puas tuaj yeem tswj cov roj sib txawv ntawm cov khoom sib txawv?
A: Yog, lub kaw lus tuaj yeem hloov kho rau cov pa roj carbon monoxide, biogas, thiab cov khoom sib xyaw uas muaj txog li 20% hydrogen. Kev xaiv cov khoom siv rau li qub thiab cov ntsaws ruaj ruaj yog hloov kho kom tsis txhob muaj hydrogen embrittlement thiab hydrocarbon o.
Q: Ntev npaum li cas qhov kev teeb tsa ib txwm nyob hauv kev lag luam?
A: Hauv kev ua haujlwm hauv kev lag luam, lub tsheb ciav hlau compressor feem ntau yog tsim los rau 15-20 xyoo kev pabcuam lub neej. Lub ntsiab rotating Cheebtsam yog engineered rau ntau tshaj 100,000 teev ntawm bearing lub neej nyob rau hauv rated load.
Cim npe nrov: siab-kev ua tau zoo m- hom CNG compressor, Tuam Tshoj siab -kev ua tau zoo m- hom CNG compressor manufacturers
